23Zero Kabari Superfly vs Smittybilt Aluminum Pop-up
The 23Zero Kabari Superfly and the Smittybilt Aluminum Pop-up are both hardshell tents in the same part of the market, which makes them a genuine head-to-head rather than a comparison across categories. 23Zero and Smittybilt take noticeably different approaches to the same problem.
By the numbers, the 23Zero Kabari Superfly brings 48 kg, 2.38 m² of floor, 142 cm of headroom and sleeps 2. The Smittybilt Aluminum Pop-up counters with 3.02 m² of floor, 114.05 cm of headroom and sleeps 3.
Inside, the Aluminum Pop-up gives 3.02 m² of sleeping floor against 2.38 m², about 27 percent more, and it sleeps 3 to the Kabari Superfly's 2. Headroom separates them further: 142 cm in the Kabari Superfly against 114.05 cm, which is the difference between sitting up to dress and doing it lying down. Their list prices are within a few percent of each other, so price is unlikely to decide this one.
They open differently: the Kabari Superfly is a clamshell and the Aluminum Pop-up a pop-up. That is not cosmetic — it decides whether headroom is even across the tent or tapers towards one end, and how much of the roof the tent occupies when closed. The Kabari Superfly uses semi-hardshell: waterproof PVC top on an aluminium frame; the Aluminum Pop-up uses aluminum.
23Zero
Kabari Superfly
The 23Zero Kabari Superfly is a lightweight wedge-style (clamshell) rooftop tent — a semi-hardshell with a waterproof PVC top on an aluminium frame that keeps a low profile and weighs just 105 lb. It sleeps two on a 2-inch foam mattress with a condensation mat, offers up to 56 inches of headroom, and includes dual heater/cooler ports and a USB LED light bar.
- Very light at 105 lb (48 kg) with a low 7.75-inch closed profile
- Up to 56 inches of headroom despite the wedge shape
- Dual heater/cooler ports and ECO13B fabric with Light Suppression Technology
- Semi-hardshell PVC top rather than a full aluminium shell
Smittybilt
Aluminum Pop-up
The Aluminum Pop-up RTT is a hard-shell rooftop tent with an aluminum shell that raises vertically on gas-assisted struts to sleep 2-3 people. It shares the same footprint and external roof rack bars as Smittybilt's Aluminum Side Opening model but pops up to a taller interior peak. It includes a 2.5" high-density foam mattress, an LED light strip with remote and internal mesh storage, and carries a 661lbs load rating with a 5-year warranty.
- Vertical pop-up gives more interior peak height than Smittybilt's side-opening aluminum model
- External roof rack bars for cargo on the closed shell
- Aluminum hard shell with 5-year warranty and quick gas-assisted setup
- Manufacturer does not publish tent weight or season rating
Which one to pick
Take the Aluminum Pop-up if you need the sleeping room more than you need the lighter tent. Beyond that the feature rows below — heater port, skylight, annex, cargo rails — are where the remaining difference lies.
Every specification, side by side
| Specification | ||
|---|---|---|
| Overview | ||
| Type | Hardshell | Hardshell |
| Opening style | Clamshell | Pop-up |
| Sleeps | 2— worst of the tents compared | 3— best of the tents compared |
| Season rating | 4-season | — |
| List price | $2,495— best of the tents compared | $2,499.99— worst of the tents compared |
| Weight and size | ||
| Weight | 105 lb | — |
| Packed length | 7 ft 3 in— worst of the tents compared | 7 ft 1 in— best of the tents compared |
| Packed width | 4 ft 2 in— best of the tents compared | 4 ft 7 in— worst of the tents compared |
| Packed height | 7.9 in— worst of the tents compared | 7.1 in— best of the tents compared |
| Living space | ||
| Sleeping length | 6 ft 8 in— worst of the tents compared | 7 ft 1 in— best of the tents compared |
| Sleeping width | 3 ft 10 in— worst of the tents compared | 4 ft 7 in— best of the tents compared |
| Floor area | 25.6 sq ft— worst of the tents compared | 32.5 sq ft— best of the tents compared |
| Interior height | 4 ft 8 in— best of the tents compared | 3 ft 9 in— worst of the tents compared |
| Mattress thickness | 2 in— worst of the tents compared | 2.5 in— best of the tents compared |
| Setup and build | ||
| Setup timeManufacturer's claim where published; otherwise estimated from tent type. Expect longer in practice. | ~60 secest. | ~60 secest. |
| Shell material | Semi-hardshell: waterproof PVC top on an aluminium frame | Aluminum |
| Fabric | ECO13B fabric with Light Suppression Technology (LST) | — |
| Warranty | — | 5years |
| Features | ||
| Integrated LED lighting | Yes | Yes |
| Heater / HVAC port | Yes | — |
| Roof skylight | — | — |
| Annex available | — | — |
| Solar ready | — | — |
| Carries cargo on top | — | Yes |
| Sources | ||
| Last verified | 23Zero product page | Smittybilt product page |
Related comparisons
- Kabari SuperflyvsOrion 1200 Lightweight
- Kabari SuperflyvsBush Cruiser V2 Pro 120
- Kabari SuperflyvsOrthFrame
- Aluminum Pop-upvsOrion 1200 Lightweight
Or read the full spec sheets for the 23Zero Kabari Superfly and the Smittybilt Aluminum Pop-up.

